Aluminum
is one of the easiest materials to keep in good condition. It
has a high resistance to corrosive conditions normally encountered
during shipment and storage, and a little care will maintain its
original appearance for a long time. The principal things to guard
against are conditions that might cause surface abrasions or water
stains.
Suppliers
make every effort to pack aluminum so that "traffic marks"
or "rub marks" do not occur during shipment and so that
it remains dry. All incoming shipments should be inspected promptly,
however, since both transportation lines and suppliers have a
time limit in which damage claims will be honored.
Traffic
marks may appear as scratches, surface abrasions or a condition
resembling cinders embedded in the metal. They result from mechanical
abrasion and subsequent oxidation of the abraded areas. Their
principal disadvantage lies in this unsightliness and their effect
on finishing operations. To avoid traffic marks suppliers pack
the metal so that it is not subjected to undue flexing or twisting
and so that the units within a package do not rub against one
another. Products subject to damage by flexing or bending usually
are packed on skids or in lumber boxes. Paper or chipboard is
used where necessary for cushioning thin or soft metal. Steel
strapping is used to reinforce skids and boxes and to bind wrapped
bundles
Water stains are nonmetallic in appearance and, while usually
whitish, may appear iridescent, depending upon the alloy or degree
of oxidation. They are caused by the entrapment of moisture between
the adjacent surfaces of closely packed material. The purer aluminum
alloys are more resistant to water stain, while the condition
seems most pronounced on those alloys having high magnesium content,
water stain is a superficial condition and the mechanical properties
of the metal having such stains are not affected. If a shipment
of aluminum arrives in a wet condition, it should be thoroughly
dried before storing. This may be done by evaporation in air or
by means of dry air currents. When the moisture is removed in
this manner within a short period after the metal becomes wet,
staining is usually prevented. If staining has occurred, and the
moist condition causing it is removed, the stain will not continue
to develop. Once safely dry, the metal should not be stored near
such obvious water sources as steam end water pipes, and it should
be kept at a reasonable distance from open doors and windows.
Condensation
is perhaps the most troublesome cause of water stains. It may
be prevented by avoiding conditions where the temperature of the
metal drops below the dew point of the surrounding air; or, conversely,
conditions where the moisture of the air increases enough to carry
the dew point above the metal temperature. It is almost impossible
to insure that a sudden fall in temperature or increase in humidity
does not occur in the places of storage.
Aluminum
packed in original boxes should never be left in the open, because
the greater variations in temperature and humidity outdoors increase
the possibility of condensation. Even if the package is wrapped
with "waterproof" paper, the impossibility of obtaining
a perfect seal makes outdoor storage highly undesirable. So called
waterproof packages are designed solely for the protection of
the metal during shipment and are not meant to withstand any extended
exposure to Me weather.
If
possible cold metal should be placed in a dry storage place until
its temperature has increased substantially before it is brought
into a heated room with a higher humidity. This may be accomplished
by placing a new shipment in temporary storage where its temperature
is raised slowly to that of the permanent storage room.
Where
water stains have occurred, the degree of staining may be judged
fairly accurately by the relative roughness of the stained area.
If the surface is reasonably smooth, the stain is merely superficial,
and its appearance can be improved by mechanical or chemical treatments.
Scratch brushing or the use of steel wool and oil-is effective
in removing water stain. If a chemical dip without undue etching
is preferred, an aqueous solution containing ten percent by volume
of sulfuric acid and three per cent by weight of chromic acid
at about 180"F may be employed.
In
storing aluminum it is desirable to avoid contact between it and
other metals since this sometimes results in scratches or other
marks. The use of wood faced shelving racks and bins is recommended.
It is also good practice to keep aluminum away from caustics,
nitrates, phosphates, and most acids
In
the continuous use of large quantities of metal, the oldest stock
should be used first. Occasional checking of the stock on hand
will help to prevent any serious corrosion.
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